China wholesaler Manufacture ODM & OEM High Quality Nylon Pulley Casting Pulley wholesaler

Product Description

Manufacture ODM & OEM high quality nylon pulley casting pulley

Mc nylon means monomer casting nylon, is a kind of engineering plastics used in comprehensive industries, has been applied almost every industrial field.
The caprolactam monomer is first melted, and added catalyst, then poured it inside moulds at atmosphere pressure so as to shape in different castings, such as: Rod, plate, tube. The molecule weight of mc nylon can reach 70, 000-100, 000/mol, 3 times than pa6/pa66. Its mechanical properties are much higher than other nylon materials, such as: Pa6/pa66. Mc nylon plays a more and more important role in the material list recommended by our country.

Oil nylon (green)
Oil nylon(green)is the new engineering plastics that developed by HangZhou engineering plastics industireis company in the later 1980’s by importing the advanced technology from nylacast co., ltd, uk, was the first authentic lubricating nylon that builds the liquid lubricant system during the processing stage, which makes its coefficient of friction is 50% lower than the general pa6 or pa66, the wear-resistance is 10 times than the general ones. Oil nylon is specially developed for the parts of non-self-lubrication, heavy-loading and low-speed-running, which obviously resulted in a substantial increase in bearing life- 5 times that of general pa6 and 25 times that of phosphor bronze! The lubricant contained within the material will not drain, adsorb or dry out and never needs replenishment. The uniform distribution of the lubricant throughout the product guarantees the constant performance of the parts over the whole service life and improvements in rate of wear, sliding frictional properties, abrasion resistance and stick slip performance, which are just a few of the benefits offered by this material. Oil nylon has been successful in considerable enlarging the application of nylon in many industries and specifically for some un-lubricated running parts.

Other casting nylon:
Oil nylon + carbon (black)
Oil nylon added carbon, has the very compact and crystal structure, which is better than the general casting nylon in the performance of high mechanical strength, wear-resistance, anti-aging, uv resistance and so on. It is suitable for making the bearing and other wear mechanical parts.

Oil mc901(blue)
This improved mc nylon, has striking blue color, which is better than general pa6/pa66 in the performance of toughness, flexibility, fatigue-resistance and so on. It is the perfect material of gear, gear bar, transmission gear and so on.

Mc nylon + mso2(light black)
Mc nylon added mso2 can remain the impact-resistance and fatigue-resistance of casting nylon, as well as it can improve the loading capacity and wear-resistance. It has a wide application in making gear, bearing, planet gear, seal circle and so on.

Propertites for your reference:

Property Item No. Unit MC Nylon (Natural) Oil Nylon+Carbon    (Black) Oil Nylon (Green) MC90 (Blue) MCNylon+MSO2(Light Black)
Mechanical Properties 1 Density g/cm3 1.15 1.15 1.135 1.15 1.16
2 Water absorption   (23ºCin air) % 1.8-2.0 1.8-2.0 2 2.3 2.4
3 Tensile strength MPa 89 75.3 70 81 78
4 Tensile strain at break % 29 22.7 25 35 25
5 Compressive stress   (at 2%nominal strain) MPa 51 51 43 47 49
6 Charpy impact strength (unnotched) KJ/m 2 No brak No break ≥50 No BK No break
7 Charpy impact strength (notched) KJ/m 2 ≥5.7 ≥6.4 4 3.5 3.5
8 Tensile modulus of elasticity MPa 3190 3130 3000 3200 3300
9 Ball indentation hardness N/mm 2 164 150 145 160 160
  10 Rockwell hardness M88 M87 M82 M85 M84

casting pulley

Factory
Since the end of 1980’s, HangZhou engineering plastics industireis company has devoting herself on developing the technology of mc nylon modification, greatly extended the applications in different industries. Basing on the mc nylon, reinforced with variety of additives during the reaction, such as lubricant, molybdenum disulfide, graphite glass fiber, carbon fiber etc, to improve the properties, higher performance of wear-resistance, corrosion-resistance, self-lubrication, vibration-absorption, noise-absorption. At the same time, as the technics and structure of the moulds is quite simple, so that it can be manufactured in lower cost, becomes the ideal substitutes of bronze, stainless steel, babbitt alloy, ptfe and so on.
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Material: PA
Size: Customized
Color: Natural, White, Black, Green, Blue, Yellow
Density: 1.2g/Cm2
Feature: Wear Resistance, Anti-Aging, Lubricant
Supply Ability: 100000 Piece Per Month
Customization:
Available

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Customized Request

nylon pulley

What is a spinning pulley, and how is it used in mechanical systems?

A spinning pulley is a type of pulley that rotates or spins when subjected to force or power. It is a wheel with a grooved rim designed to guide a rope, belt, or cable, allowing it to change direction and transmit mechanical power. Here’s a detailed explanation of what a spinning pulley is and how it is used in mechanical systems:

A spinning pulley consists of a central hub and a rim or groove around its circumference. The rim is specifically designed to accommodate a rope, belt, or cable, and the groove ensures that the rope or belt remains in place during operation. When force or power is applied to the rope or belt, it causes the spinning pulley to rotate.

In mechanical systems, spinning pulleys are commonly used in conjunction with other pulleys to create a mechanical advantage or to transmit power and motion between different components. Here are some key applications and uses of spinning pulleys:

1. Change Direction of Force:

A spinning pulley can change the direction of force applied to a rope or belt. By routing the rope or belt through the groove of the spinning pulley, the force can be redirected to another location or component in the system. This is particularly useful in applications where the input and output components are not aligned or when flexibility in direction is required.

2. Transmit Power:

Spinning pulleys are often used in power transmission systems to transfer mechanical power from one component to another. By connecting multiple spinning pulleys with ropes or belts, the rotation of one pulley can drive the rotation of another. This allows power to be transferred over distances and around obstacles, enabling the operation of various mechanical devices.

3. Create Mechanical Advantage:

Spinning pulleys are crucial in creating mechanical advantage by utilizing the principle of leverage. By using a combination of different-sized spinning pulleys, mechanical systems can amplify or reduce the force required to perform a particular task. This is achieved by adjusting the relative sizes of the pulleys and the number of times the rope or belt wraps around them.

4. Tensioning and Control:

Spinning pulleys are commonly employed in systems that require tensioning and control of ropes or belts. By adjusting the position and angle of the spinning pulley, the tension in the rope or belt can be controlled. This is important for maintaining proper alignment, preventing slippage, and ensuring efficient power transmission within the mechanical system.

5. Speed Control:

In some mechanical systems, spinning pulleys are used to control the speed of rotating components. By using pulleys of different sizes, the rotational speed can be increased or decreased. This is achieved by changing the ratio of the pulley diameters, which alters the speed at which the rope or belt travels around the pulleys.

Overall, spinning pulleys are essential components in mechanical systems. They enable the redirection of force, transmission of power, creation of mechanical advantage, tensioning and control of ropes or belts, and speed control of rotating components. Their versatility and ability to change the direction of force make them valuable in a wide range of applications, from simple machines to complex industrial systems.

nylon pulley

How are nylon pulleys customized for specific load-bearing requirements?

Nylon pulleys can be customized to meet specific load-bearing requirements. Here’s a detailed explanation of how nylon pulleys are customized for different load-bearing needs:

  • Material Selection:
  • The choice of nylon material is the first step in customizing pulleys for load-bearing requirements. Nylon is available in various formulations, each with unique properties. Different types of nylon, such as nylon 6, nylon 6/6, or nylon 6/12, have varying strength, stiffness, and heat resistance characteristics. By selecting the appropriate nylon material, pulleys can be customized to handle specific load capacities and environmental conditions.
  • Reinforcement:
  • In cases where higher load-bearing capabilities are required, nylon pulleys can be reinforced with additional materials. Common reinforcement options include glass fibers, carbon fibers, or other additives. Reinforcements enhance the strength and stiffness of the nylon, allowing the pulleys to withstand heavier loads without deformation or failure. The type and amount of reinforcement can be tailored to meet the specific load-bearing requirements of the application.
  • Design Optimization:
  • The design of nylon pulleys can be optimized to improve their load-bearing capacity. Factors such as the shape, size, and geometry of the pulley can be modified to distribute the load more effectively. Reinforcement ribs, thicker flanges, or strategic material removal can be incorporated to enhance the structural integrity and load-bearing capabilities of the pulleys. Computer-aided design (CAD) tools and finite element analysis (FEA) techniques are commonly employed to optimize the pulley design for specific load-bearing requirements.
  • Bearing and Axle Selection:
  • The selection of bearings and axles within the nylon pulley assembly is crucial for load-bearing customization. The choice of high-quality bearings with appropriate load ratings ensures smooth rotation and reduced friction under heavy loads. Similarly, the axle material and diameter are selected based on the anticipated load requirements. Stainless steel or hardened steel axles are often used to provide strength and durability, allowing the pulley to support the intended loads without deformation or premature wear.
  • Testing and Validation:
  • Customized nylon pulleys undergo rigorous testing to validate their load-bearing capabilities. Load tests are performed to verify that the pulleys can handle the specified loads without failure or excessive deformation. The pulleys are subjected to simulated operating conditions, including static and dynamic loads, to ensure their performance and durability. Testing also helps identify any design flaws or areas for further improvement, allowing adjustments to be made to meet the desired load-bearing requirements.

In summary, nylon pulleys can be customized for specific load-bearing requirements through material selection, reinforcement options, design optimization, bearing and axle selection, and thorough testing. By considering these factors, manufacturers can tailor the properties and design of nylon pulleys to meet the demands of various applications, ensuring reliable performance and safety under the specified load conditions.

nylon pulley

How does the material composition of nylon affect the performance of pulleys?

The material composition of nylon has a significant impact on the performance of pulleys. Here’s a detailed explanation of how the material composition of nylon affects pulley performance:

1. Strength and Load-Bearing Capacity:

– The specific blend of nylon polymers used in the material composition determines the strength and load-bearing capacity of the pulleys. Different types of nylon, such as nylon 6, nylon 6/6, or nylon 6/12, have varying mechanical properties. The selection of the appropriate nylon composition ensures that the pulleys can withstand the expected loads and forces without deformation or failure.

2. Friction and Wear Resistance:

– The material composition of nylon affects the friction and wear resistance of pulleys. Nylon pulleys have a low friction coefficient due to the molecular structure of the material. The composition of nylon can be modified to enhance its friction and wear resistance properties, making the pulleys more durable and reducing the wear on both the pulleys and the ropes or cables running through them.

3. Impact Resistance and Toughness:

– The material composition of nylon determines the impact resistance and toughness of the pulleys. Nylon is known for its high impact strength and toughness, which allows the pulleys to withstand sudden impacts or shock loads without cracking or breaking. The composition of nylon can be tailored to meet specific impact resistance requirements, making it suitable for applications where the pulleys may be subjected to frequent impacts or dynamic loads.

4. Temperature Resistance:

– The material composition of nylon influences the temperature resistance of pulleys. Nylon pulleys exhibit good resistance to high temperatures, but the specific composition can affect their maximum operating temperature. For instance, some nylon compositions have a higher melting point and better heat resistance than others. The material composition is chosen accordingly based on the anticipated temperature range in the application to ensure optimal performance and prevent deformation or degradation of the pulleys.

5. Chemical Resistance:

– The material composition of nylon determines the chemical resistance of pulleys. Nylon is generally resistant to many chemicals, but the specific composition can affect its resistance to certain substances. Different nylon formulations may exhibit varying resistance to solvents, oils, acids, and other chemicals. The material composition is selected based on the anticipated chemical environment to ensure that the pulleys can withstand exposure to specific chemicals without degradation or damage.

6. Dimensional Stability:

– The material composition of nylon affects the dimensional stability of pulleys. Nylon pulleys have excellent dimensional stability, meaning they maintain their shape and size under different operating conditions. The composition of nylon can influence the pulleys’ ability to resist deformation due to temperature variations, moisture absorption, or prolonged use. The selection of the appropriate material composition ensures that the pulleys retain their dimensional stability over time, allowing for consistent and reliable performance.

7. Manufacturing Process and Molding:

– The material composition of nylon can impact the manufacturing process and molding of pulleys. Different nylon compositions may have varying melt flow properties, viscosity, or shrinkage rates, which can affect the molding process and the final shape and dimensions of the pulleys. The material composition is considered during the design and manufacturing stages to ensure proper moldability, dimensional accuracy, and ease of production for the pulleys.

In summary, the material composition of nylon plays a critical role in determining the strength, load-bearing capacity, friction and wear resistance, impact resistance, temperature resistance, chemical resistance, dimensional stability, and manufacturability of pulleys. By selecting the appropriate material composition, pulley manufacturers can optimize the performance and durability of the pulleys for specific applications and operating conditions.

China wholesaler Manufacture ODM & OEM High Quality Nylon Pulley Casting Pulley   wholesaler China wholesaler Manufacture ODM & OEM High Quality Nylon Pulley Casting Pulley   wholesaler
editor by CX

2024-05-16

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